Alu-Tech Body Shell

Construction

Structural interlocking aluminium extrusion external framework with no external fixing points and an integral water management system | Five part fully bonded exterior panel assembly system featuring: Panel thicknesses of: Sides 37mm, Ceiling 37mm & Floor 44mm | Upper body panels manufactured using superior bead application laminating technology for a stronger more consistent bond | Upper body panels built using a timber free construction, incorporating a composite plastic internal skeleton, a high density polystyrene insulation and a GRP inner wall lining | Upper body panels incorporating low absorbency buffer zones surrounding window and door apertures | Upper body panels cloaked in a single sheet Impact resistant 3000 Series aluminium skin | Chip resistant paint protection film applied to caravan lower front | Colour coded components for improved aesthetics

Product Development

For over two years, the Bailey Development Team has subjected Alu-Tech built caravans to a series of accelerated life tests to enhance their structural durability and thermal capabilities at the Millbrook Proving Ground – the first choice facility of the global automotive industry.

Additional research carried out by The University of Bath – the leading independent authority in the field of towing dynamics – into body shell strength and stability has ensured that every aspect of the design has been thoroughly evaluated.

The result is a caravan that is a triumph of engineering and technological advancement. A product that it is so unique that it has necessitated the commissioning of over one hundred bespoke tools to build it, with a design so advanced that is has five new patents pending. Olympus – one day, all caravans will be made this way.

Exterior Features New